Stone impact protection arrangement and rail vehicle with a stone impact protection arrangement

ABSTRACT

A stone impact protection configuration for protecting at least one vehicle component, in particular a wheelset shaft, disposed in the region of the underbody of a rail vehicle, includes a plurality of resilient shielding elements in the form of flexurally resilient strips being supported and held at both end regions thereof by at least one retention device. A corresponding rail vehicle with a stone impact protection configuration for operating on track systems with a ballast bed superstructure, is also provided.

The invention is based on a stone impact protection arrangement for protecting at least one vehicle component which is arranged in the region of the underbody of a rail vehicle, in particular a wheelset shaft, having at least one resilient shielding element and at least one retention device which carries the shielding element.

The invention is further based on a rail vehicle which is for travel on track systems having a ballasted track and which has at least one vehicle component and one stone impact protection arrangement in the region of the underbody thereof.

When such vehicles are travelling, the problem often occurs that individual ballast stones, for a wide variety of reasons, are torn from the ballast bed and thrown upward when rail vehicles travel over them, such ballast stones being able to strike the underfloor region of the passing rail vehicle with great intensity and potentially causing damage at that location. It is also possible that installations of the track infrastructure may be damaged (for example, track switching means). This occurrence, as a result of those ballast stones which return to the track bed and bring about the disturbance of many additional ballast stones, may lead to a significant ballast slippage which is self-maintaining for a relatively long period of time. This phenomenon is appropriately known in technical circles as flying ballast, ballast projection or ballast impact. The problem of flying ballast occurs primarily when traveling over rail installations having a conventional ballasted track at travel speeds of more than 200 km/h.

In order to protect sensitive vehicle components, they are shielded against flying ballast with impact plates. Other sensitive components are accommodated in stable metal cases. Furthermore, flying ballast is counteracted by means of additional deflector plates in the region of the bogie. DE 10 2004 041 090 A1 shows such deflector plates.

The protection of wheelset shafts comprises, for example, resilient coatings with various materials or even coverings for the shafts with additional rubber-like materials. It is disadvantageous that the thick coating makes the inspection of the surface of the shaft more difficult and thereby also the maintenance of the rail vehicle.

An object of the invention is to provide a stone impact protection arrangement and a rail vehicle with a stone impact protection arrangement which prevents the damaging effect of ballast stones or other foreign bodies which are thrown upward in a simple and effective manner, but which allows simple inspection.

The object is achieved with the features of the independent claims 1 and 7. Advantageous embodiments are set out in the dependent claims.

The stone impact protection arrangement according to the invention makes provision for a plurality of shielding elements which are constructed as flexurally resilient strips and which are retained at both respective end regions thereof by means of the at least one retention device. Each individual strip of the strips which are retained at the end regions thereof can resiliently absorb the energy of a stone impact in a particularly effective manner with the flexurally resilient central portion thereof. As a result of the use of a plurality of shielding elements which are constructed as flexurally resilient strips, a planar shielding structure can be formed. On the other hand, the redirection and possible subsequent occurrences of oscillation are limited to the strip which is affected by the impact of the ballast stone or other object. The retention of the strips in/on the at least one retention device is in particular intended to be understood to be a bearing in the sense of a fixed bearing and/or a movable bearing.

Such a stone impact protection arrangement has the advantage that it can be assembled and disassembled relatively quickly and therefore enables an inspection of the at least one component to be protected.

The flexurally resilient strips are preferably constructed as sheet metal strips formed from resilient metal sheets or as pultruded GRP plates (GRP: glass-fiber reinforced plastics material).

The stone impact protection arrangement can be used to protect one or more vehicle component(s) in the region of the underbody of the rail vehicle. However, the stone impact protection arrangement is in particular a stone impact protection arrangement for protecting a wheelset shaft of the rail vehicle. In this instance, a planar shielding structure formed by the flexurally resilient strips covers the covering face of the shaft (with the exception of narrow gaps between the strips) preferably over the entire surface.

Advantageously, the longitudinal axes of the strips are preferably retained so as to be orientated parallel with each other. The at least one retention device is therefore constructed to retain the longitudinal axes of the strips in a parallel manner. It is thereby possible to form in a simple manner a planar shielding structure which covers/shields the at least one vehicle component. In a central portion which extends transversely relative to the orientation of the strips over all these strips, the stone impact protection arrangement has a relatively homogeneous rigidity. In particular, there is provision for two retention devices to be provided, of which one retention device retains one end region and the other retention device retains the other end region of each of the strips, respectively.

According to a preferred embodiment of the invention, there is provision, in order to enable low-tension bending of the strips, for the retention devices to be constructed in a resilient manner and/or to be connected to each other in a resilient manner.

According to another preferred embodiment of the invention, there is provision for the at least one retention device to be a retention device for spaced-apart support of the strips with respect to the vehicle component to be protected. The spacing a between the strips and the surface of the component to be protected or the components to be protected is determined in accordance with the typically occurring kinetic energy of the objects and the rigidity of the strips. In order to adapt the rigidity, the geometry of the strip is constructed accordingly, for example, by means of at least one bead.

There is further advantageously provision for the at least one retention device to be able to be secured to the vehicle component which is constructed as a wheelset shaft by means of at least one clip, in particular a worm drive hose clip. Such a securing of the stone impact protection arrangement for the wheelset shaft has the advantage that it can be assembled and disassembled in a relatively rapid manner and therefore enables inspection of the at least one component to be protected. Retrofitting of existing shafts is also possible without structural changes to the wheelset.

In the rail vehicle according to the invention having a stone impact protection arrangement, there is provision for the stone impact protection arrangement to be a stone impact protection arrangement mentioned above.

The vehicle component to be protected is completely or at least partially covered by the stone impact protection arrangement. In this instance, the vehicle component in the region of the vehicle underbody is in particular a wheelset shaft. The covering face of the wheelset shaft is surrounded over the periphery by all of the strips of the stone impact protection arrangement, in each case with a radial spacing a. To this end, the strips have a corresponding curvature.

According to a preferred embodiment of the invention, there is provision for the retention device or the retention devices to be secured to the at least one vehicle component to be protected. Alternatively, the retention device or the retention devices may also be secured to at least one other vehicle component, preferably, an adjacent vehicle component.

According to another preferred embodiment of the invention, the strips of the at least one retention device of the stone impact protection arrangement are retained transversely relative to the travel direction of the rail vehicle.

An embodiment of the invention is explained in greater detail below with reference to the drawings, in which:

FIG. 1 is a schematic illustration of the operating principle of a stone impact protection arrangement, and

FIG. 2 shows a stone impact protection arrangement for protecting a wheelset shaft according to a preferred embodiment of the invention,

FIG. 3 is a sectioned illustration through the stone impact protection arrangement and the wheelset shaft along the line of section III-III of FIG. 2, and

FIG. 4 is a detailed illustration of the securing of the stone impact protection arrangement on the shaft.

FIG. 1 is a schematic illustration of the operating principle of a stone impact protection arrangement or a stone impact protection device 10 for protecting a vehicle component 12 of a rail vehicle which is not illustrated. The vehicle component 12 of the rail vehicle to be protected is in this example a wheelset shaft 14 of a wheelset of the rail vehicle.

The stone impact protection arrangement 10 comprises a plurality of shielding elements which are constructed as flexurally resilient strips 16. These strips 16 are supported at the two end regions 18, 20 thereof which are arranged opposite each other in the longitudinal extent of the respective strip 16 in such a manner that the flexurally resilient strips 16 can bend in a central portion 22 in the direction of the component 12 to be protected, that is to say, in this instance radially in the direction of the shaft 14. In this instance, the end regions 18, 20 are retained so as to be spaced apart with a spacing a with respect to the vehicle component 12. In the non-deformed state, the strips 16 extend parallel with the rotation axis 24 of the shaft 14. The strips 16 are, for example, constructed as sheet metal strips or sheet metal bars of a resilient metal sheet or as pultruded plates of GRP (GRP: glass-fiber reinforced plastics material).

A ballast stone 26 which has been thrown up from the ballasted track of a track installation over which a rail vehicle has just travelled or another object which moves in the direction of the component 12 (arrow 28) strikes one of the flexurally resilient strips 16 of the protection arrangement 10. In the example shown, this object 26 strikes the central portion 22 of this one strip 16. Since the flexurally resilient strips 16 are retained or supported at the end regions 18, 20 thereof which are opposite each other, the strips can give way in this central portion in a particularly highly resilient manner. The strip 16 can thereby absorb the kinetic energy of the object 26 in an effective manner by the resilient deformation. The resilient (elastic) deformation of the corresponding strip 16 is indicated by the dashed lines. A corresponding impact when the object 26 strikes the respective strip 16 is thus not transmitted or almost not transmitted at all to the shaft 24. The selection of the spacing a between the strips 16 and the surface of the component 12 to be protected or the components 12 to be protected is determined in accordance with the typically occurring kinetic energies of the objects 26 and the rigidity of the strips 16.

FIG. 2 shows a wheelset 30 having the wheelset shaft 14 and the two wheel discs 32, 34. The wheelset shaft 14 is surrounded between the wheel discs 32, 34 by the stone impact protection arrangement 10. This surrounds the strips 16 and two annular retention devices 36, 38 which each retain or support one of the end regions 18, 20 of the strips 16.

FIG. 3 is a sectioned illustration through the vehicle component 12 which is to be protected and which is constructed as a wheelset shaft 14 and the stone impact protection arrangement 10 along the line of section III-III shown in FIG. 2.

The strips 16 are distributed peripherally with uniform radial spacing about the shaft 14 or the axis 24 thereof. FIG. 3 shows a stone impact protection arrangement 10 having six plate-like strips 16, but it is also possible to use fewer or more, for example, four or eight, strips 16. The strips 16 further have a curvature. This curvature has, on the one hand, an advantageous influence on the flexural rigidity of the strips 16 and, on the other hand, a uniform spacing a is produced with respect to the covering face of the shaft 14.

Finally, FIG. 4 is a detailed drawing of one of the retention devices 36 of the stone impact protection arrangement 10 and shows the securing of this retention device 38 to the component 12 to be protected, that is to say, the wheelset shaft 14 (region IV of FIG. 2). The other retention device 36 and the securing thereof are constructed accordingly.

The retention device 36, 38 for retaining/supporting the strips 16 is constructed in a resilient manner within the protection arrangement 10 so that free bending of the strips 16 is possible. The retention device 36, 38 has a base 40 which comprises two portions (more precisely, two half-shells), a profile-member 42 which also comprises two portions and a clip 44 which is constructed as a worm drive hose clip. The portions of the base 40 are produced from a resilient material, in particular a rubber-like material. The base 40 forms, together with the profile-member 42 which peripherally surrounds the base 40, receiving members for the end regions 18, 20 of the strips 16. The portions of the profile-member 42 may be produced either from metal materials or plastics materials. The connection of the retention device 36, 38 to the shaft 14 is carried out in each case by the clip 44 which is introduced into a shoulder of the profile-member 42 in order thereby to itself be protected against flying ballast. 

1-10. (canceled)
 11. A stone impact protection configuration for protecting at least one vehicle component, including a wheelset shaft, disposed in the vicinity of an underbody of a rail vehicle, the stone impact protection configuration comprising: a plurality of resilient shielding elements constructed as flexurally resilient strips each having two respective end regions; and at least one retention device carrying said shielding elements and retaining said shielding elements at both of said respective end regions.
 12. The stone impact protection configuration according to claim 11, wherein said strips have longitudinal axes, and said at least one retention device orients said longitudinal axes in parallel with each other.
 13. The stone impact protection configuration according to claim 11, wherein said at least one retention device includes two retention devices each retaining a respective one of said end regions of each of said strips.
 14. The stone impact protection configuration according to claim 13, wherein said retention devices are at least one of resiliently constructed or resiliently connected to each other to enable low-tension bending of said strips.
 15. The stone impact protection configuration according to claim 11, wherein said at least one retention device is configured to support said strips at a spacing from the vehicle component to be protected.
 16. The stone impact protection configuration according to claim 11, which further comprises at least one clip configured to secure said at least one retention device to the vehicle component constructed as a wheelset shaft.
 17. The stone impact protection configuration according to claim 16, wherein said at least one clip is a worm drive hose clip.
 18. A rail vehicle for travel on track installations having a ballasted track, the rail vehicle comprising: a vehicle underbody; at least one vehicle component; and a stone impact protection configuration according to claim 1 disposed in the vicinity of said vehicle underbody.
 19. The rail vehicle according to claim 17, wherein said at least one vehicle component is a wheelset shaft having a covering surface with a periphery, and said strips of said stone impact protection configuration surround and are each spaced apart from said periphery of said covering surface at a radial spacing.
 20. The rail vehicle according to claim 18, wherein said at least one retention device is secured to said at least one vehicle component to be protected.
 21. The rail vehicle according to claim 18, wherein said strips of said at least one retention device of said stone impact protection configuration are retained transversely relative to a travel direction of the rail vehicle. 